Manufacturing of Custom Hydraulic Cylinders

We design and manufacture hydraulic cylinders based on drawings or samples – as single units or in series, regardless the quantities needed. We can produce:

• Cylinders with custom lengths and strokes up to 3200mm, diameters up to 550 mm. 

• Plunger, telescopic, and double-acting cylinders

• High-pressure cylinders for heavy machinery and industrial applications

• Pressure-testing, warranty and after-sales service

Keywords:hydraulic cylinder manufacturing, custom hydraulic cylinders, cylinder repair and re-manufacturing Varna

Assembly of Hydraulic Power Units and Filtration Units

We design, assemble, and configure hydraulic power units, filtration and service units according to client requirements and specific application needs:

• Hydraulic blocks for automation

• Power units for industrial machinery

• Filtration units for oils and fluids

• Pressure and flow measurement and maintenance

Keywords:hydraulic power units Varna, filtration units, industrial hydraulics Bulgaria

Mechanical Machining of Parts

We perform turning, milling, grinding, and precision machining of:

• Ferrous and non-ferrous metal parts

• Engineering plastics and composites

• Components for hydraulic cylinders, shafts, bushings, seals

We utilize universal machines and CNC equipment for high precision and repeatability.
Keywords:CNC machining Varna, turning services, milling, metalworking Bulgaria

Welding Services

Professional welding of steel, aluminum, and cast iron using the following methods:

• TIG (Argon) – for thin-walled and stainless steel parts

• MIG/MAG (CO₂) – for structural elements and housings

• MMA (Manual Metal Arc) – for heavy restorative repairs

Keywords:welding services Varna, TIG welding, CO2 welding, repair of metal parts

CAD / CAM Design and Engineering

We use modern CAD/CAM systems for:

• 3D design and optimization of parts

• Preparation of manufacturing drawings

• Preparation for CNC machining and simulations using digital twins

• Engineering analysis of strength and motion

Keywords:CAD/CAM design Varna, parts engineering, design of hydraulic components

Supply of Spare Parts and Consumables for Hydraulics

We offer a wide range of spare parts, fittings, and consumables for all types of hydraulic systems:

Hydraulic pumps and motors

• Gear, piston, vane, and orbital motors

Hydraulic cylinders

• Plunger, double-acting, telescopic, and flat jacks

Hydraulic controls

• Directional control valves (manual and electromagnetic)

• Control valves, over-center valves, throttles, sequence and relief valves

Pipes, hoses, and fittings

• High-pressure hydraulic hoses for oils, fuels, water, and steam

• Fittings, quick couplings, reducers, connectors, nipples, plugs

Accessories and consumables

• Pressure gauges, level gauges, breathers, sensors, pressure switches, relays

• Filters and filter elements, oils, bearings, bushings

Hydraulic tools

• Presses and pumps for ultra-high pressure 700–3500 bar

• Hydraulic jacks and cylinders for loads up to 500 tons

• Cutters, crimping tools, tools for cables and ropes

Keywords:hydraulic spare parts, hydraulic hoses Varna, fittings and valves, hydraulic accessories

Why Choose Hydravlon-1

• Full cycle – from design to manufacturing and installation

• 35 years of experience in industrial and marine hydraulics

• Experienced specialists and modern equipment

We serve clients from:

Varna, Burgas, Dobrich, Shumen, Ruse, Stara Zagora, Sofia, and all of Bulgaria.