Хидравлон-1 реализира проекти с европейско финансиране

CNC machining services

Metalworking and manufacturing of precision machine metal and plastic element

From 2023, we are expanding our team and machinery to provide a wider range of engineering and manufacturing services. We manufacture components and assemblies from ferrous and non-ferrous metals, stainless steel, aluminum and engineering plastics. Our main expertise is in the production of hydraulic elements, housings and spare parts for industrial applications.


Key sectors we serve

  • Marine industry and ship-building/ ship-repair
  • Mechanical engineering and heavy industry
  • Energy and production of turbines/generators
  • Construction and material handling equipment
  • Hydraulic and pneumatic systems

CNC turning of large-sized parts with high complexity

Our latest investment, a high-tech turning center from CMZ (Spain), provides the ability to process workpieces with a diameter of up to 550 mm and a length of up to 3200 mm. The machine features live tooling for milling operations, Y-axis and emulated C-axis for machining complex shapes, a laser measurement and compensation system, and high thermal stability, ensuring exceptional accuracy in large-scale detailing.

This technology enables us to serve industries where precision and reliability are critical:

  • Energy, Oil & Gas – turbine rotors, shafts, hubs

  • Sea and land transport – axles, cylinders, bodies

  • Heavy engineering – flanges, rollers, covers, housing elements


CNC milling with high precision

In addition, our DMG-MORI 3-axis milling center provides precision machining of workpieces weighing up to 600 kg and dimensions up to 550×550×510 mm. The machine is equipped with an integrated system for measuring finished parts, guaranteeing accuracy even with complex geometries.

That way we combine:

  • Large dimensions and high turning accuracy

  • Detailed and complex milling processing

VMC milling DMG mori
 

Design, engineering and manufacturing „from-to“

Our approach eliminates the need for the client to coordinate multiple subcontractors.
From the idea to the finished node, we take full responsibility:

  1. We receive a draft, drawing or idea

  2. We prepare CAD/CAM design and production optimization

  3. We select materials and carry out CNC processing

  4. We weld and assemble the components

  5. We perform final machining and quality control according to ISO 9001

  6. We deliver a ready-made node – ready for installation and use

You get one point of contact, one team and guaranteed quality, without time loss and risk of communication errors between different suppliers.

 

The advantages of our CNC services

1. Uncompromising quality

High accuracy is guaranteed by laser measuring systems and stable production control conforming to ISO 9001.

2. Fast execution

Process automation and a well-coordinated team enable short lead times and on-time delivery even for urgent projects.

3. Profitability

Process optimization through CAD/CAM and digital simulations reduces material and time costs, ensuring competitive prices while maintaining quality.

4. Flexibility

We process single, small and medium runs in a wide range of materials and sizes, including custom and prototype items.

5. Customized solutions

Instead of standard products, we offer individual engineering solutions tailored to the specifics of each client and project.

Измерване на детайла в машината, с проба от

Local positioning – Europe-wide service coverage

We are based in Varna, with the ability to serve customers from all around the EU and other adjacent countries

Services offered:
CNC machining with a workshop, located in the port town of Varna. Turning and milling services for EU and the DACH region, production of machine parts with ISO 9001 quality, from engineering and design through the production of metal elements, hydraulic components, and tooling, to the final assembly of machine units ready for insertion, with a label made in Bulgaria.